Tig Welding Aluminum Motorcycle Frame

The mig welder is great on non aluminum materials and for places such as the forks and handle bars.

Tig welding aluminum motorcycle frame.

That is a pretty cool feature that has benefits for tig welding aluminum. I am just not sure what filler rod would be best on this type of frame. What you re seeing is raw steel tubing with a clear gloss powder coat. So he can set amperage different on each side of the alternating current cycle.

It is a. Tig welding a aluminum motorcycle frame. Not a good idea to weld an aluminum motorcycle frame unless you have the facility to heat treat the entire frame and assure alignment. With minor and relatively cheap changes to the tungsten electrode and the filler material tig welding can be used to weld steel stainless steel and aluminum the most common metals you will use on custom.

Tig welding a bike frame with 032 wall alloy steel tubing and with weldmold 880 tig rod and then smashing it with a hammer. Bike frame fixtured on a stronghand tools welding table and welded out using both er70s 2 tig rod along with weldmold 880. Mike uses a miller dynasty 280dx for tig welding aluminum bike frames and he also has the expansion pack which allows for independent amplitude settings. Tig stands for tungsten inert gas although it is alternately known as heliarc or gas tungsten arc welding gtaw.

I was going to have it welded or i might even try to weld it if i ever get my welding down to a art and am confident enough to weld it. The major appeal of the gta welding process for motorcycle frames is that it is extremely clean as no filler metal is used leaving no unsightly spatter or conjoining lumps at the location of the weld. I am purchasing a 2001 gsxr 1000 and it has 2 small hairline cracks in the frame near the steering stem area. Another mission powder coated blue.

Tig welded joints are the most common type today found on lots of bikes and lots of styles. The frame was made of aluminum for weight reasons. Control panels on more sophisticated tig welding machines look complex but the ability to adjust the machine to suit the weld is one reason i prefer tig welding for motorcycle projects.